MEA231
Inspect, test and troubleshoot rotary wing aircraft automatic flight control systems and components


Application

This unit of competency requires application of hand skills and the use of system/component knowledge and applicable maintenance publications and test equipment to inspect, test and troubleshoot rotary wing automatic flight control systems and components of rotary wing aircraft that have automatic flight control systems during scheduled or unscheduled maintenance. Work may be performed individually or as part of a team.

The unit is part of the Avionic Certificate IV (Aircraft Maintenance Stream) training pathway and is an alternative unit to MEA225 Inspect fixed wing aircraft automatic flight control systems and components and MEA230 Test and troubleshoot fixed wing aircraft automatic flight control systems and components.

The unit is used in workplaces that operate under the airworthiness regulatory systems of the Australian Defence Force (ADF) and the Civil Aviation safety Authority (CASA).

Where a CASA licensing outcome is sought this unit forms part of the CASA requirement for the granting of the chosen maintenance certification licence under Civil Aviation Safety Regulation (CASR) Part 66, in accordance with the licensing provisions in the Companion Volume Implementation Guide.


Elements and Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1.

Inspect automatic flight control system and components

1.1

Isolation tags are checked and aircraft configured for safe system inspection and operation in accordance with the applicable maintenance manual

1.2

Automatic flight control system is visually or physically checked for external signs of defects in accordance with applicable maintenance manual

1.3

Defects are correctly identified and reported

2.

Test/adjust automatic flight control system

2.1

Aircraft and system are prepared in accordance with applicable maintenance manual for the application of power/system operation

2.2

Automatic flight control system is functionally tested in accordance with maintenance manual for evidence of serviceability or malfunction while observing all relevant work health and safety (WHS) requirements

2.3

System calibration or adjustments are performed in accordance with maintenance manual, as appropriate

3.

Prepare for troubleshooting

3.1

Relevant maintenance documentation and modification status, including system defect reports, where relevant, are used to identify an unserviceability

4.

Troubleshoot automatic flight control system

4.1

Available information from maintenance documents and inspection and test results is used, where necessary, to assist in fault determination

4.2

Maintenance manual fault diagnosis guides and logic processes are used to ensure efficient and accurate troubleshooting to line replacement level

4.3

Specialist advice is obtained, where required, to assist with the troubleshooting process

4.4

Automatic flight control system faults are located and the causes of the faults are clearly identified and correctly recorded in maintenance documentation, where required

4.5

Rectification requirements are determined

Evidence of Performance

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria under the specified conditions of assessment, and must include:

applying relevant WHS practices

using approved maintenance documentation and aircraft publications relating to the automatic flight control and data system being maintained

recognition of system and component defects/external damage, correct installation, connection of plugs, terminations, and attaching hardware (including cabling/harnesses) and security in:

flight director components and interface

flight control components and interface

flight data recorders and interface

applying logic processes, taking and interpreting system measurements, using test equipment and appropriate wiring diagrams and manuals to accurately and effectively isolate malfunctions in the above systems

testing systems to isolate system malfunctions and assess post-maintenance serviceability.

It is essential that system testing procedures, cleanliness requirements and safety precautions applicable to the automatic flight control system being maintained are fully observed, understood and complied with. Ability to interpret inspection procedures and specifications (allowable limits) and apply them in practice across a range of inspection, testing and troubleshooting applications (including the timely involvement of supervisors or other trades) is critical.

Evidence of transferability of skills and knowledge related to inspection, testing and troubleshooting is essential. This is to be demonstrated through application across a range of rotary wing automatic flight control systems and components listed in the Assessment Conditions.


Evidence of Knowledge

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria under the specified conditions of assessment, and include:

component attachment methods

explaining the basic layout (block diagram level), function and operation of:

flight director components and interface

flight control components and interface

flight data recorders and interface

explaining basic principles/functions relating to the above systems and associated with:

basic AC and DC circuit theory

digital fundamentals

analogue fundamentals

rotary wing flight theory

inner and outer loop control

rotary wing flight control system (mechanical, hydraulic and electro-mechanical types, trim and stabilisation)

flight control modes/channels

WHS requirements

system and component maintenance requirements and troubleshooting procedures

relevant maintenance manuals.


Assessment Conditions

Competency should be assessed in the workplace or simulated workplace using tools and equipment specified in the maintenance manuals. It is also expected that general and special purpose tools, and test and ground support equipment would be used where appropriate.

The application of testing procedures should clearly indicate knowledge of system operation, the relationship of individual components and the links with other systems (if applicable) within the limits of the aircraft/system fault-finding guide before undertaking any action. The work plan should take account of applicable safety and quality requirements in accordance with the industry and regulatory standards.

The following conditions of assessment represent the requirements of the Regulators (ADF and CASA) and maintenance stakeholders and must be rigorously observed.

A person cannot be assessed as competent until it can be demonstrated to the satisfaction of the workplace assessor that the relevant elements and performance criteria of the unit of competency are being achieved under routine supervision on at least one (1) item from each of the following groups:

flight director –indicators, computers, control boxes and interfaces with other systems

flight controls –servo actuators (roll, pitch, yaw and trim) computers and sensors

autopilot system –computers, sensors (gyros and/or accelerometers), controllers, mode selectors and system interface, CWS, disconnect, go around and trim switches.

This shall be established via the records in the Log of Industrial Experience and Achievement or, where appropriate, an equivalent Industry Evidence Guide (for details refer to the Companion Volume Assessment Guidelines).

Assessors must satisfy the requirements of the National Vocational Education and Training Regulator (Australian Skills Quality Authority, or its successors).

Where the unit is to be used for CASA licensing purposes the Assessor must also meet the criteria specified in the CASR Part 147 Manual of Standards.


Foundation Skills

Foundation skills essential to performance are explicit in the performance criteria of this unit of competency.


Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Automatic flight control systems include:

Flight director –indicators, computers, control boxes and interfaces with other systems

Flight controls –servo actuators (roll, pitch, yaw and trim) computers and sensors

Autopilot system –computers, sensors (gyros and/or accelerometers), controllers, mode selectors and system interface, control wheel steering (CWS), disconnect, go around and trim switches

Procedures and requirements include:

Industry standard procedures specified by manufacturers, regulatory authorities or the enterprise


Sectors


Competency Field

Aviation maintenance